Execution Control · FactoryOS Module 02

Real-time signal from every operation.

Counting apps tell you what happened at shift end. Tracki8 tells you what's happening right now — every operation, every style, every process — cross-referenced to plan. When something deviates, the right person knows within minutes, with a corrective action ready.

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Hardware-AgnosticAll 5 ProcessesLive Plan Deviation Signal
Tracki8 · Shopfloor Live · Shift 1● LIVE
Process
Pcs / Target
Efficiency
Status
Cutting
847 / 900
94.1%
▶ On Plan
Embellishment
523 / 620
84.4%
⚠ Behind
Sewing Line 4
2,104 / 2,200
95.6%
▶ On Plan
⚠ EMBL running at 84.4% for 36 min — Plani8 replan triggered · 14:19
12Active Styles
847Operators Tracked
3Deviations
5
Processes tracked in real time
3
Input modes: RFID · Barcode · Zero-HW
<4min
Deviation detected to replan triggered
100%
Every output cross-referenced to plan
The Core Differentiator

Not a counting app. A signal layer.

Counting apps record output. Tracki8 understands it — every number cross-referenced to plan, every deviation triggering a downstream action. The difference is not what you see. It's what happens next.

Counting App / MESTracki8
What it tracksSewing output onlyAll 5 factory processes
When it updatesEnd of shiftReal-time, per operation
Cross-references plan?No — standalone countsYes — every output vs Plani8 plan
Triggers replan?NoYes — automatic signal to Plani8
Hardware optionsProprietary systemRFID, barcode, or zero hardware
Corrective actionReports onlyAction pushed to right person
Multi-process visibilityNot possibleCutting, Embl, Sewing, Wash — all
"A cutting room running 15% below plan is invisible to a counting app. Tracki8 flags it at 36 minutes and triggers a Plani8 replan — sewing window protected."
"Hardware-agnostic means Day 1 deployment. No waiting for RFID installation. Mobile input on existing devices, upgrade to hardware when ready."
"Style C0930 cutting completed — Tracki8 confirms handover, Plani8 opens embellishment window. No phone call. No meeting. Automatic."
Input Modes

Works with the hardware you already have. Or none at all.

No deployment should be blocked by hardware procurement. Tracki8 runs on RFID, barcodes, or pure software. Mix modes across departments.

Mode 01

RFID Capture

Automated capture at process gates — tag passes reader = captured
Zero operator action required during production
Fastest throughput and highest accuracy of any input method
Handles mixed style batches at high-volume process points
Setup: RFID readers at process entry and exit points
Best for High-volume sewing lines, cutting room gates
Mode 02

Barcode Scanning

Operator scans bundle or ticket at process completion
Sub-10 second capture cycle per bundle
Works with existing barcode infrastructure on-site
Handheld scanners or fixed scan points at workstations
Setup: compatible with all standard barcode hardware
Best for Embellishment units, washing, QC gates
Mode 03

Zero Hardware (Mobile/Tablet)

Team leader count input at workstation or shared tablet
Count confirmation UI — simple, fast, no scanning needed
Immediate deployment — works on any browser-capable device
No app installation or IT dependency required
Setup: browser-based access, deploy in hours not weeks
Best for Pilot deployment, small factories, irregular processes
All three modes produce identical structured data — plan cross-reference, deviation detection, and Plani8 signals work the same regardless of input method.
Capabilities

Built for the full factory floor, not just sewing.

Five processes. Three input modes. One structured data layer — all plan-aware, all connected to the FactoryOS intelligence stack.

Real-Time Operations Tracking

Live WIP position: where is every bundle, per style, per process — right now
Operator-level output tracking when Skilli8 hardware is deployed
Style progress against plan: cut pieces, embellished units, sewn operations — all live
Per-hour efficiency: actual throughput vs planned throughput, continuously
Process handover confirmation: cutting complete triggers embellishment window automatically
Shift summary: plan vs actual per process, per style, per line

Plan Intelligence

Every capture event cross-referenced to the Plani8 5-process production plan
Deviation detection: output below plan threshold triggers signal within minutes
Cascade impact: if cutting is behind, Tracki8 calculates when sewing will be affected
Live alert to planner with impact already quantified — not just a raw number
Auto-replan suggestion sent to Plani8 — planner accepts or modifies
Historical deviation analytics: which processes consistently drift, and why

FactoryOS Integration

Real-time feed to Plani8 for live constraint updates and replan triggering
Operator efficiency data to Skilli8 for continuous skills matrix updates
Machine status from Maintaini8: downtime flagged as a production gap in Tracki8
ERP output confirmation: actual production confirmed against order in under 4 hours
FactoryOS command view: every signal visible to COO, production head, merchandising
Live Signals

Real decisions Tracki8 surfaces — right now.

Not end-of-shift summaries. Signals that reach the right person with context and a suggested action — while there is still time to act.

Warning · 36-min trend
Embellishment throughput at 84% — 36-min trend
Style A2841 embellishment running below plan for 36 consecutive minutes. 47 pcs behind scheduled position. At current rate: sewing window missed by 2 hrs. Plani8 replan triggered. Supervisor notified.
View replan →
Critical · SMV drop
Sewing Line 7 — SMV drop detected
Line 7 throughput at 68% of plan for 52 minutes. Tracki8 flags to Skilli8: skills data shows mismatch at operation #42. Corrective action: cross-trained operator available on Line 4, rated A on OP #42.
View recommendation →
Confirmed · Handover
Style C0930 cutting complete — handover confirmed
2,400 pcs cut and confirmed in Tracki8. Embellishment window opens 14:00. Plani8 updated. Embellishment unit prep alert triggered. No manual notification needed.
View next step →
Analytics · 9-shift trend
Line 4 consistently over-plan — 9 shifts
Line 4 hitting 102–108% of plan for 9 consecutive shifts. Analytics suggest plan target is under-set. Tracki8 recommends updating Plani8 SMV baseline for this line configuration.
View analytics →

See what's happening on your floor right now.

Not end-of-shift reports. Live signals that reach the right person with the right corrective action. Hardware-agnostic. Connected to Plani8. Live in 12 weeks.

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