FactoryOS · Operational Intelligence Platform

One system.
Every process.
Total clarity.

FactoryOS is the intelligence layer that connects your ERP, planning tools and shopfloor into a single operational command system — sensing, interpreting and acting across every factory process in real time.

4 Intelligence Modules
5 Factory Processes
12-Week Deployment
SaaS + Custom Hardware
Factory-Native Team
4
Integrated modules
5
Processes covered
38→4
Min event to action
100%
vs sewing-only tools
Why FactoryOS

Three things we believe about modern factories.

01
These people understand how factories actually operate.

FactoryOS is built by consultants who have managed factory floors — not software engineers who read about them. The product language, the alerts, the workflows — all designed from the inside out.

02
This is not another manufacturing software company.

Every existing tool in your factory — ERP, planning software, MES, cutting software — solves one problem in isolation. FactoryOS is the layer that makes all of them intelligent together.

03
FactoryOS becomes the nervous system of your operations.

When all four modules work together, the factory develops operational self-awareness — detecting cross-process risk, triggering decisions, and learning from every production cycle automatically.

Architecture

Five layers of operational intelligence.

FactoryOS is not a dashboard bolted onto your existing stack. It is a disciplined five-layer architecture — from raw factory signal to executive command.

Connects every tool you already use
ERP, planning software, MES, cutting software — all pulled into one operational model.
Detects cross-process risk automatically
A cutting delay triggers a planning alert. No one needs to make a phone call.
Surfaces decisions, not just data
Every alert comes with a recommended action and an OTD impact calculation.
01
Shopfloor Signal Collection
RFID, barcode, QR, manual — every operation across every process captured at source.
Tracki8 · Skilli8
02
ERP & Planning Integration
Live two-way sync with ERP and planning tools. Orders, schedules and actuals unified.
API Layer
03
Cross-Process Intelligence
Plani8 maps all 5 processes simultaneously and detects capacity conflicts before they cascade.
Plani8 · Maintaini8
04
Decision Engine
Machine downtime, skills gaps, capacity conflicts — each surfaced with downstream impact calculated.
AI Engine
OS
Operational Command Layer
COO dashboards, ops alerts, planner actions. The system your factory runs on.
FactoryOS
The Modules

Four modules. One platform.

Each module is precise and self-contained. Together, they form FactoryOS — the operational nervous system of your factory.

01 / PLANNING
📅
Plani8
Multi-Process Production Planning
5
Processes covered
100%
vs sewing-only tools
All-process capacity planning — cutting, embellishment, embroidery, washing, sewing
Live sync with ERP and planning software
Cross-process conflict detection and AI-assisted replanning
Explore Plani8 →
02 / TRACKING
📡
Tracki8
Real-Time Shopfloor Telemetry
Live
Per-operation data
3
Input modes
Every operation, line and style tracked in real time
RFID, barcode or hardware-free (QR / manual)
Beyond basic counting — full operational telemetry
Explore Tracki8 →
03 / MAINTENANCE
🔧
Maintaini8
Predictive Machine Reliability
−34%
Unplanned downtime
Live
OTD risk signal
Predictive alerts for sewing, cutting and embellishment machines
Every downtime event mapped to delivery impact
Maintenance-to-OTD loop closes automatically
Explore Maintaini8 →
04 / WORKFORCE
🎓
Skilli8
Workforce Skills Intelligence + Hardware
SaaS
Platform
+ HW
Station hardware
Live skills matrix — every operator, every operation rated
Custom smart station displays at every sewing station
Wearable operator ID for automatic skills data capture
Explore Skilli8 →
Integrations

Layers on top of your existing stack.

FactoryOS is not a rip-and-replace. It connects to the tools already running in your factory and makes them collectively intelligent.

ERP
Enterprise Resource Planning
Order data, sourcing schedules and delivery commitments pulled live into FactoryOS from your existing ERP system.
Planning Software
Production Planning
Sewing schedules synced bidirectionally. Plani8 extends planning coverage to all processes your planning tool cannot see.
MES
Manufacturing Execution
Existing MES data enriched with cross-process context. Counting data elevated to real-time intelligence.
Cutting Software
Cutting Room Systems
Cutting room telemetry connected downstream. Delays surface instantly as planning and delivery alerts.
Hardware
RFID · Barcode · Displays
Hardware-agnostic shopfloor capture — use existing RFID or barcode infrastructure, or Skilli8's purpose-built station hardware.
Custom
API-First Architecture
REST API and webhook layer for any additional system integration. Encrypted transport, role-based access, audit-logged calls.
Deployment

Live in 12 weeks. Not 12 months.

A structured transformation programme with embedded factory consultants from week one to week twelve.

1
Weeks 1–4 · Foundation
Integration, configuration and data mapping
ERP and planning software API connections established
Factory floor mapping — processes, machines, lines identified
Skilli8 hardware installed at stations (if applicable)
Initial skills matrix populated from existing records
2
Weeks 5–8 · Live Data
Go-live on shopfloor, validation and team training
Tracki8 live on all lines — real-time operation tracking begins
Plani8 running cross-process capacity planning
First Maintaini8 machine alerts calibrated and tested
Floor supervisors and planners trained by factory consultants
3
Weeks 9–12 · Full Operation
FactoryOS command layer fully operational
COO and management dashboards live with real-time OTD and efficiency data
AI decision triggers calibrated to factory-specific thresholds
Full cross-process intelligence active across all 5 processes
Embedded consultant handover — team self-sufficient on FactoryOS
Ongoing
Continuous intelligence improvement
FactoryOS learns from every production cycle — alert thresholds self-refine
New integration requests handled by Solvei8 engineering team
Quarterly business reviews with factory operations consultant
FactoryOS · Live Demo

See FactoryOS running your factory.

A 45-minute live session with a factory operations consultant. Real data. Real decisions. Your processes.